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dimensions are in inches [mm] ka series 2 & 3 row 3 / 49 www.hypertronics.com mil-dtl-55302 qpl'd 2 and 3 row printed circuit board connectors 17, 29, 33, 41, 53, 62, 65, 72, 80.1, 84, 96, 98, 120, 126, 160 and 160.4 contacts ? 2 and 3 row printed circuit board connectors ? provide applications flexibility not available with other mil-dtl-55302 connectors ? over 2,500 models can be constructed with available components ? 0.100 [2.54] on center (adjacent rows offset by 0.050 [1.27] to allow straight printed circuit traces) ? straight dip, right angle solder, crimp, solder cup and wire wrap ? terminations ? 0.024 [0.60] diameter pins/sockets rated at 4 amps ? average insertion/extraction force of 1 ounce per contact ? contacts removable from wiring side (front release, rear removable) ? front release, front removable option available on receptacle with 160 contacts ? alignment and keying provided by the end guides ? 36 combinations (user changeable) ? male or female contacts and guides available in either plug or receptacle general specifications number contacts 17, 29, 33, 41, 53, 62, 65, 72, 80.1, 84, 96, 98, 120, 126, 160, 160.4 contact diameter 0.024 [0.60] current rating 4 amps at 30 c rise contact resistance < 5 milliohms extraction force 0.30 ? 2.00 oz. per contact contact life cycles 100,000 breakdown voltage between contacts > 1600v rms dielectric withstanding voltage 1200v rms insulation resistance > 10 6 megohms at 500 vdc temperature rating -55 c to 125 c insulator diallyl-phthalate contact material plating beryllium copper wires and brass body gold over nickel guide hardware material plating brass / stainless steel nickel / passivated plating reference male pins female socket t = 10in gold (min) over nickel th = 50in gold (min) over nickel tah = 50in gold (min) over nickel on mating surface, 5in gold over nickel on termination notes: 1) mated length 0.622 [15.80] unless otherwise specified. 2) tolerance 0.02 [0.50]. 3) wire wrap is a trademark of gardner denver. number of contacts 17 29 33 41 53 65 a 0.020 [0.50] 1.508 [38.30] 2.106 [53.50] 2.307 [58.60] 2.709 [68.80] 3.307 [84.00] 3.909 [99.30] b 1.200 [30.48] 1.801 [45.75] 2.000 [50.80] 2.401 [60.98] 3.000 [76.20] 3.600 [91.44] connector dimension 17 to 65 contacts plug receptacle hyp_08_3rec13.qxd:layout 1 8/6/08 4:48 pm page 49
connector dimensions 62, 80.1 and 98 contacts number of contacts 62 80.1 98 a 0.020 [0.50] 2.707 [68.75] 3.307 [84.00] 3.907 [99.24] b 2.400 [60.96] 3.000 [76.20] 3.600 [91.44] connector dimensions 72, 84, 96 and 120 contacts number of contacts 72 84 96 120 a 4.512 [114.60] 5.106 [129.70] 5.709 [145.00] 6.906 [175.40] b 2.100 [53.34] 2.400 [60.96] 2.700 [68.58] 3.300 [83.82] c 4.200 [106.68] 4.800 [121.92] 5.400 [137.16] 6.600 [167.64] 3 / 50 www.hypertronics.com ka series 2 & 3 row dimensions are in inches [mm] plug receptacle plug receptacle hyp_08_3rec13.qxd:layout 1 8/6/08 4:48 pm page 50
connector dimensions 126 contacts connector dimensions 160 contacts connector dimensions 160.4 contacts 1,2 (front removable) notes: 1) only available with straight dip solder (style ?d?) and wire wrap (style ?y?) tails. 2) mates with standard plug. mated length 0.655 [16.90]. dimensions are in inches [mm] ka series 2 & 3 row 3 / 51 www.hypertronics.com receptacle plug receptacle plug receptacle hyp_08_3rec13.qxd:layout 1 8/6/08 4:48 pm page 51
ka series 2 & 3 row 3 / 52 www.hypertronics.com dimensions are in inches [mm] terminal styles 3 row connectors number of contacts 62, 80.1 and 98 160 dimension style b style c style b style c a 0.191 [4.86] 0.128 [3.25] 0.178 [4.53] 0.115 [2.92] b 0.200 [5.08] 0.200 [5.08] 0.188 [4.78] 0.188 [4.78] c 0.201 [5.11] 0.138 [3.50] 0.188 [4.78] 0.125 [3.17] d 0.354 [8.98] 0.354 [8.98] 0.342 [8.68] 0.342 [8.68] note: 1) all tail lengths are 0.015 [0.40] long. b for 1/8" pc board 2 row and ka126 3 row b for 1/8" pc board 3 row c for 1/16" pc board 3 row c for 1/16" pc board 2 row and ka126 3 row ref. plugs female/male receptacles female/male hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 52
dimensions are in inches [mm] ka series 2 & 3 row 3 / 53 www.hypertronics.com terminal styles notes: 1) crimp contacts will be shipped unmounted. when inserting contacts into the blocks/insulators be sure that the flats on the rear of the contact body are aligned with the flats in the insulator. 2) all tails are 0.015 [0.40] long. ref. plugs female/male receptacles female/male d d for 0.4 front removable version not available in plug h2 accepts 22, 24 and 26 awg wire stripped back 0.146 [3.70] r accepts 22, 24 and 26 awg wire stripped back 0.173 [4.40] s accepts 22 awg wire stripped back 0.126 [3.20] solder cup orientation staggered for commercial parts. all the same direction for mil-dtl-55302 parts. hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 53
ka series 2 & 3 row 3 / 54 www.hypertronics.com dimensions are in inches [mm] terminal styles ka series replacement contacts ref. standard sockets standard pins beryllium copper pins b (row 1) ysk006-028ah ypn006-034 ypn006-072h b (row 2) ysk006-029ah ypn006-035 ypn006-075h b (row 3) ysk006-030ah ypn006-036 ypn006-073h c (row 1) ysk006-013ah ypn006-023 ypn006-048h c (row 2) ysk006-006ah ypn006-016 ypn006-050h c (row 3) ysk006-014ah ypn006-024 ypn006-077h d ysk006-005anh ypn006-015 ypn006-107h d 3 ysk006-027ah ? ? fd 4 ysk006-274ah ypn006-470 ypn006-487h h2 ysk006-009ah ypn006-019 ? r ysk006-011anh ypn006-021 ? s ysk006-010anh ypn006-020 ? w ysk006-020ah ypn006-039 ? y ysk006-012ah ypn006-022 ? plating reference male pins: g = 10in gold (min) over nickel h = 50in gold (min) over nickel female sockets: ah = 50in gold (min) over nickel on mating surface, gold flash over nickel on termination anh = 50in gold (min) over nickel on mating surface, nickel over copper flash on socket body components, gold flash over nickel on termination notes: 1) all tail lengths are 0.015 [0.40] long. 2) contact for front removable version [0.40]. 3) front removable contact for standard housing. ** consult factory for availability ref. plugs female/male receptacles female/male w** 2 wraps 28 and 30 awg y 3 wraps 28 and 30 awg 2 wraps 24 and 26 awg hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 54
dimensions are in inches [mm] ka series 2 & 3 row 3 / 55 www.hypertronics.com standard mounting styles dimension a dimension b dimension c dimension d terminal (right angle) 2 row 3 row (ka160) 3 row (others) 2 row 3 row (ka160) 3 row (others) 2 row 3 row 2 row 3 row b 0.191 [4.85] 0.207 [5.25] 0.220 [5.59] 0.204 [5.18] 0.205 [5.20] 0.218 [5.53] 0.343 [8.71] 0.447 [11.36] 0.507 [12.89] 0.626 [15.89] c 0.124 [3.15] 0.128 [3.25] 0.141 [3.58] 0.165 [4.18] 0.126 [3.20] 0.139 [3.53] 0.343 [8.71] 0.447 [11.36] 0.468 [11.89] 0.586 [14.89] notes: 1) 15.00 oz. in torque. 2) 35.20 oz. in torque. 3) 52.30 oz. in torque. plug only plug only 10 12 (2 rows only) 11 plug/receptacle plug/receptacle 13 float mounting 14 1 receptacle only 21 plug/receptacle hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 55
ka series 2 & 3 row 3 / 56 www.hypertronics.com dimensions are in inches [mm] standard mounting styles notes: 1) 15.00 oz. in torque. 2) 35.20 oz. in torque. 3) 52.30 oz. in torque. plug only 111 plug only plug only 131 float mounting 121 (2 rows only) plug only 101 23 float mounting plug/receptacle plug/receptacle 24 dimension a dimension b dimension c dimension d terminal (right angle) 2 row 3 row (ka160) 3 row (others) 2 row 3 row (ka160) 3 row (others) 2 row 3 row 2 row 3 row b 0.191 [4.85] 0.207 [5.25] 0.220 [5.59] 0.204 [5.18] 0.205 [5.20] 0.218 [5.53] 0.343 [8.71] 0.447 [11.36] 0.507 [12.89] 0.626 [15.89] c 0.124 [3.15] 0.128 [3.25] 0.141 [3.58] 0.165 [4.18] 0.126 [3.20] 0.139 [3.53] 0.343 [8.71] 0.447 [11.36] 0.468 [11.89] 0.586 [14.89] hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 56
plug/receptacle receptacle only dimensions are in inches [mm] ka series 2 & 3 row 3 / 57 www.hypertronics.com notes: 1) 15.00 oz. in torque. 2) 35.20 oz. in torque. 3) 52.30 oz. in torque. 4) right angle mounting screw length is determined by contact terminal length. style will only mate with locking method v1 v2, v4 push, 1/4 turn v2 v1, v3, v6 push, 1/4 turn v3 & v6* v2, v4 push, 1/4 turn v4 v1, v3, v6 push, 1/4 turn v7 v8, v15 screw v8 & v9* v7 screw v15 v7 screw v30 v33 screw v31 v32 screw v32 v31, v33 screw v33 v30, v32 screw * for contact counts: 62, 80.1, 98 and 160 plugs v1 v7 v6* v2 v3 plug only plug/receptacle v8 plug only plug/receptacle plug only v4 1 locking mounting styles hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 57
v30 stationary jackscrew plug/receptacle ka series 2 & 3 row 3 / 58 www.hypertronics.com dimensions are in inches [mm] locking mounting styles notes: 1) 15.00 oz. in torque. 2) 35.20 oz. in torque. 3) 52.30 oz. in torque. 4) right angle mounting screw length is determined by contact terminal length. v32 rotating jackscrew v31 stationary jack socket v33 rotating jack socket plug only plug/receptacle plug/receptacle plug/receptacle v15 plug only style will only mate with locking method v1 v2, v4 push, 1/4 turn v2 v1, v3, v6 push, 1/4 turn v3 & v6* v2, v4 push, 1/4 turn v4 v1, v3, v6 push, 1/4 turn v7 v8, v15 screw v8 & v9* v7 screw v15 v7 screw v30 v33 screw v31 v32 screw v32 v31, v33 screw v33 v30, v32 screw v9* * for contact counts: 62, 80.1, 98 and 160 plugs hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 58
dimensions are in inches [mm] ka series 2 & 3 row 3 / 59 www.hypertronics.com mounting dimensions 17, 29, 33, 41, 53 and 65 contacts pc board shown from component side of board notes: 1) for v15 locking mounting style, dimension is 0.130 0.004 [3.20 0.10] diameter. 2) pc board may be extended to 0.453 [11.50] max for use as a pin protector. number of contacts dimension b 17 1.200 [30.48] 29 1.800 [45.72] 33 2.000 [50.8] 41 2.400 [60.96] 53 3.000 [76.20] 65 3.600 [91.44] mother board application style 11, 21, v2, v15 and v31 daughter board application style 10, 30, v3, v8 and v30 daughter board application style 24 and v4 hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 59
ka series 2 & 3 row 3 / 60 www.hypertronics.com dimensions are in inches [mm] notes: 1) for v15 locking mounting style, dimension is 0.130 0.004 [3.20 0.10] diameter. 2) pc board may be extended to 0.453 [11.50] max for use as a pin protector. number of contacts dimension b 62 2.400 [60.96] 80.1 3.000 [76.20] 98 3.600 [91.44] mounting dimensions 62, 80.1 and 98 contacts pc board shown from component side of board mother board application style 11, 21, v2, v15 and v31 daughter board application style 10, 30, v3, v8 and v30 daughter board application style 24 and v4 hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 60
dimensions are in inches [mm] ka series 2 & 3 row 3 / 61 www.hypertronics.com notes: 1) for v15 locking mounting style, dimension is 0.130 0.004 [3.20 0.10] diameter. 2) pc board may be extended to 0.453 [11.50] max for use as a pin protector. 3) third row is for 126 pin version only. number of contacts b c 72 2.100 [53.34] 4.200 [106.68] 84 2.400 [60.96] 4.800 [121.92] 96 2.700 [68.58] 5.400 [137.16] 120 3.300 [83.82] 6.600 [167.64] 126 2.400 [60.96] 4.800 [121.92] mounting dimensions 72, 84, 120 and 126 contacts pc board shown from component side of board mother board application style 11, 21, v2, v15 and v31 daughter board application style 10, 30, v3, v8 and v30 daughter board application style 24 and v4 hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 61
ka series 2 & 3 row 3 / 62 www.hypertronics.com dimensions are in inches [mm] notes: 1) for v15 locking mounting style, dimension is 0.130 0.004 [3.20 0.10] diameter. 2) pc board may be extended to 0.453 [11.50] max for use as a pin protector. number of contacts dimension b dimension c 160 2.950 [74.93] 5.900 [149.86] 160.4 2.950 [74.93] 5.900 [149.86] mounting dimensions 160 and 160.4 contacts pc board shown from component side of board mother board application style 11, 21, v2, v15 and v31 daughter board application style 10, 30, v3, v9 and v30 daughter board application style 24 and v4 hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 62
dimensions are in inches [mm] ka series 2 & 3 row 3 / 63 www.hypertronics.com note: 1) for v15 locking mounting style, dimension is 0.130 0.004 [3.20 0.10] dia. cutout for panel application 17, 29, 33, 41, 53 and 65 contacts number of contacts dimension b 17 1.200 [30.48] 29 1.800 [45.72] 33 2.000 [50.8] 41 2.400 [60.96] 53 3.000 [76.20] 65 3.600 [91.44] fixed mounting styles 11, 21, v2, v15 and v31 float mounting styles 13 and 23 number of contacts dimension b 62 2.40 [60.96] 80.1 3.00 [76.20] 98 3.60 [91.44] fixed mounting styles 11, 21, v2, v15 and v31 float mounting styles 13 and 23 cutout for panel application 62, 80.1 and 98 contacts hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 63
ka series 2 & 3 row 3 / 64 www.hypertronics.com dimensions are in inches [mm] number of contacts b c d min e min 72 2.100 [53.34] 4.200 [106.68] 0.252 [6.40] 0.291 [7.50] 84 2.400 [60.96] 4.800 [121.92] 0.252 [6.40] 0.291 [7.50] 96 2.700 [68.58] 5.400 [137.16] 0.252 [6.40] 0.291 [7.50] 120 3.300 [83.82] 6.600 [167.64] 0.252 [6.40] 0.291 [7.50] 126 2.400 [60.96] 4.800 [121.92] 0.366 [9.30] 0.406 [10.30] fixed mounting styles 11, 21, v2, v15 and v31 float mounting styles 13 and 23 number of contacts dimension b dimension c 160 2.950 [74.93] 5.900 [149.86] 160.4 2.950 [74.93] 5.900 [149.86] fixed mounting styles 11, 21, v2, v15 and v31 float mounting styles 13 and 23 cutout for panel application 72, 84, 120 and 126 contacts cutout for panel application 160 and 160.4 contacts hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 64
dimensions are in inches [mm] ka series 2 & 3 row 3 / 65 www.hypertronics.com ordering information for 2 and 3 row connectors extraction tools: for standard contacts ..................................................................................s/dem 1.0060 crimp tools: ref. r and h2 contacts ? 1 crimp manual crimp tool......................................................ms3198.1 or m22520/2-01 or afm8 positioner for contacts ................................................................................................k547 ref. h2 contacts 2 crimps in two operations manual crimp tool......................................................ms3198.1 or m22520/2-01 or afm8 positioner for contacts (wire).......................................................................................k547 positioner for contacts (insulation) ..............................................................................k640 2 crimps in operation this requires a special tool. please submit wire samples and consult factory for further information. crimping instructions doc number s50063 other accessories: insertion tool ..............................................................................................s/mont 1.0060 spanner wrench for receptacle with front removable contacts...................................t136 spanner wrench for v8, v9, v10, and v15 ..................................................................t249 replacement contacts: see page 3/54 comb: for positioning right angle dip solder contact tails. ycm0 17 -001 number of contacts notes: 1) important! see mating combination chart for intermatability. 2) available with ref. d (straight dip solder) and ref. y (wire wrap) terminal styles only. 3) not available in three row versions. 4) available with plugs only. 5) in order to keep mating forces as low as possible, it is recommended that the connectors are fixtured during soldering, contact engineering for details. 6) connectors with no hardware. 7) crimp contacts will be shipped unmounted. when inserting contacts into the blocks/insultators be sure that the two flats at the rear of the contact body are aligned with the flats in the insulator. 8) receptacles only. 9) available in 160 contact version only. accessories .1 = must be used for 80.1 contact version only .4 = front removable receptacles 2,8 (omit for standard receptacles) ka 17 .4 /127 v1 00 t e f d b number of contacts 17, 29, 33, 41, 53, 62, 72, 80, 84, 96, 98, 120, 126, 160 number of rows b = 2 rows c = 3 rows contact gender m = male f = female n = no contacts locking mounting hardware 1 (omit for nonlocking hardware) receptacles : v1, v2, v4, v7, v15 plugs : v1, v2, v3 3 , v4, v7, v8 3 , v15, v6, v30, v31, v32 and v33 ; also v9 (for 62, 80.1, 98, 160 contacts only) insulator p = plug e = receptacle terminal styles (omit for no contacts) b = 90 dip solder (1/8" printed circuit board) c = 90 dip solder (1/16" printed circuit board) d = straight dip solder fd = front removable d contacts h2 = double crimp r = crimp 6 s = solder cup w = wire wrap (2 wraps) y = wire wrap (3 wraps) plating t, th, tah mounting hardware 00 5 ,10 4 , 11, 12, 13, 14 7 , 21, 23, 24, 101, 111, 131 (omit for locking hardware) hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 65
ka series 2 & 3 row 3 / 66 www.hypertronics.com military part number ? hypertronics part number cross reference numbers are dod instead of mil due to metric design slash sheets 159 and 160 receptacle 2 row insulator styles for 17 ? 120 contact positions slash sheets 162 and 163 receptacle 2 row insulator styles for 17 ? 120 contact positions c e r k a d s l y m h b f m f m f m f m f f m f m f c c r r d d s s y h2 h2 b b h ah h ah h ah a ah ah ah ah h ah 17 29 41 53 65 72 84 96 120 159 160 v w b p t u j x z g f 24 14 21 11 23 13 v1 v15 v7 v2 v4 dod-c-55302 / 159 e 17 b ka 17 / 127 be f c 21 tah c e r k a d s l y m h b f m f m f m f m f f m f m f c c r r d d s s y h2 h2 b b h ah h ah h ah a ah ah ah ah h ah 17 29 41 53 65 72 84 96 120 162 163 v w b p t u j k x y z g f 24 10 21 11 23 13 v1 v3 v15 v8 v7 v2 v4 dod-c-55302 / 162 c 17 w ka 17 / 127 bp m c 10 th hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 66
ka series 2 & 3 row 3 / 67 www.hypertronics.com military part number ? hypertronics part number cross reference numbers are dod instead of mil due to metric design slash sheet 161 160 position split shell receptacles the following models are approved slash sheet 164 160 contact position plugs and receptacles d55302/161 j 160 g ka 160.4/127cefd21tah d55302/161 g 160 g ka 160.4/127cefy21tah d55302/161 p 160 g ka 160.4/127cemd21tah d55302/161 q 160 g ka 160.4/127cemy21tah c e r k a d s l y m h b f m f m f m f m f f m f m f c c r r d d s s y h2 h2 b b h ah h ah h ah a ah ah ah ah h ah 160 164 v w b p t u j k x z g f e p e p e p p p e p e e 24 10 21 11 23 13 v1 v6 v15 v7 v2 v4 dod-c-55302 / 164 c 160 w ka 160 / 127 c p m c 10 th hyp_08_3rec13.qxd:layout 1 8/6/08 4:49 pm page 67

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